Don't Breathe DUST - How to Make a Portable Shop Air Cleaner for $200

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Published 2020-03-08
Today we Design, Build, Test, and Review this high power shop air cleaner! This video was a year in the making. It's easy to build an air filtration system, but the most important part is how it works. It takes time to fully test something. The end of the video includes a detailed breakdown of how much performance you can expect out of this unit.

A secondary use of this type of filter is to clean the air in public spaces to reduce airborne pathogens. Filters with a MERV 16 or higher rating are capable of filtering 95% of particles between .3 and 1 micron in size. At 2500CFM a this filter unit can process all the air in a small restaurant/shop (1000sq.ft./ 90sq.m) in as little as 3 minutes.

I retested this filter with 2 different fans and got some updated numbers. Check out the new video here:    • Air Filter Updates & The Science of A...  

SHOPPING LIST
Buying from these Amazon links below helps support the channel!

FANs
Maxx Air (Orange): amzn.to/3fXokQC
Caterpillar with Enclosed Motor (Black): amzn.to/3TD9NM3

MERV 14 FILTERs (best small particle capture)
Nordic Pure 16x20x1 (12 PACK): amzn.to/3MqxJ1c
Nordic Pure 16x20x1 (6 PACK): amzn.to/3Oy9NLg
3M Filtrete 16x20x1 (2 PACK): amzn.to/3fsenNQ

MERV 13 FILTERs (almost the best small particle capture)
3M Filtrete 16x20x1 (4 PACK): amzn.to/3RjkH7B

MERV 12 FILTERs (good small particle capture)
3M Filtrete 16x20x1 (4 PACK): amzn.to/3y2vgW6

MERV 11 FILTERs (minimal small particle filtration)
K&N Washable everlasting filter 20x20x1 (1 PACK): amzn.to/3Vq7oWv
3M Filtrete 16x20x1 (4 PACK): amzn.to/3TFlnH8


3D PRINTED PARTS (Build at your own risk)
Air Filter Clips:
www.thingiverse.com/thing:5366495
Drum Fan Clamps (pull config only):
www.thingiverse.com/thing:5501226


BUY 3D PRINTS (if you don't have a printer)
There are lots of attachments for this design, check them out here:
www.etsy.com/shop/The3DHandyman



I'm now on Patreon!!! The reward levels are very basic for the time being but I promise to bring merch and other perks in the near future.
www.patreon.com/the3dhandyman


BUILDING PLANS - BUILD AT YOUR OWN RISK!
Let me know if there are any issues with the drawings.
the3dhandyman.com/workshop-air-filter-drawings/

All Comments (21)
  • @GodsMan500
    It’s so great to see a man receiving safety advice graciously without being defensive. There are several woodworkers here on YouTube who are quite sloppy with table saw safety and get very defensive and offended when someone mentions it. You’ve got my respect. It restores my faith in humanity to see a man conducting himself with such class. Subscribed.
  • @emmgeevideo
    The animations are incredible. The design and your narrative are equally incredible. Excellent work all around. Thank you.
  • @mikel4510
    Amazing how many viewers commented on safety. Shop safety awareness has come a long way in the 50+ years I've been wood-funning (who, in their right mind, calls this activity work?) The great news is how 3D handles the comments. Unlike so many of the other YT hobby "experts" he appears to take others' concerns to heart. 👍
  • @tcbridges
    I have been watching every fan and air system on YouTube for the past year and I have to say this is the best. Thank you for all your hard work putting this togeather for us. I plan on building this system as soon as Amazon get all the components to me.
  • @ehudgavron9086
    Love the scientific approach and actual CFM measurements!
  • @Dan_809_
    Great plans and easy enough design which makes it’s very usual removing excessive dust in the garage. Just built today and couldn’t be happier! Thank you!
  • @ToolShow
    Such a cool video format! We're subbed! This video was fantastic. We need an air cleaner for our own shop, which is a 2 car garage, so something like this will work wonderfully. Thanks for sharing!
  • Thank you, I saw these fans on Amazon and wondered it they would work for dust filtration. I saw this video by chance and glad I did. Appreciate the hard work you put into it, definitely making my own.
  • Very nice! Factual, articulate, straight forward with great production & 3D!
  • @edwardk7217
    To IMPROVE on this desigh, I'd suggest using only 6 filters (as they come in packs of 6) AND also using the 20x30 filters which are a standard size and cheaper. Each 20x30 is 600 square inches so 6 of them is 3600Sqinch vs the 16-20 (320sq inch each and 2560sqinch total). So you get 140% of the filtration area for LESS money). Make the box as described but put in a blank sheet of 1/8" hardboard on one side. It also makes the resultnig frame stiffer. GREAT video and a solid idea - thanks!
  • Those videos are just awesome!! Great quality on those 3d animated plan. Really make it easy to understand details. Thanks and hope there are more coming!
  • @rmarsh3309
    I really enjoyed the content and the way you delivered it. Thanks for your time and talent. Look forward to following your channel.
  • @ShinyTechThings
    You've officially earned me tapping the bell so I get notified of every video you make! Thanks for the hard work, dedication and editing as I know how much time that can take first hand.
  • @jas_n1580
    This is such a great presentation with nice visuals to guide us in the process. Nice job!
  • I've been looking into some cheaper air scrubbers/cleaners and then stumbled upon you home made one. I like yours better than what I was looking to buy! Thanks for the idea :)
  • @bgrz
    The desk in the final shot is beautiful.
  • @tou9966
    Love it! I might build one for my place.
  • @MMMS75
    Great tips on reversing the direction and mentioning the screen over the fan to help reduce dust on the fan
  • Excellent production quality and information, keep up the good work!